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EDWartens UK

Free course · Instrumentation

Industrial Instrumentation and Process Control

Free beginner instrumentation course: sensors, 4-20 mA loops, control valves, P&IDs and calibration. Learning is free; the certificate is optional and paid.

See the modules

Free to learn. Verifiable certificate £19 when you pass the final exam (optional, VAT included).

Level
Beginner
Modules
15
Video
16 hours
Price
Free

Outcome

What you will be able to do

Explain instrumentation and control, describe the working principle of the common pressure, level, flow and temperature instruments, wire and read switches and proximity sensors, explain and calculate 4-20 mA loops both ways, describe control valves, actuators, positioners and I/P converters, read a P&ID, explain HART and Foundation Fieldbus, describe calibration and its records, and place every instrument in the PLC, DCS and SCADA loop.

  • Tell open-loop from closed-loop and name every part of a control loop
  • Explain absolute, gauge and differential pressure and the instruments that measure them
  • Choose a level and a flow technology for a service and say why
  • Read RTDs and thermocouples and check them with a meter
  • Wire PNP and NPN sensors and limit switches to a PLC
  • Calculate 4-20 mA to percent to process variable in both directions, including square-root flow
  • Describe control valves, positioners, I/P converters and solenoid valves
  • Read a P&ID, explain HART, describe calibration and follow a signal from field to screen

Software

None required.

Hardware

None required. A multimeter and any 4-20 mA transmitter or loop calibrator make the loop modules real.

Syllabus

15 modules

Each module has video lessons, notes and a short quiz. The final exam closes the course.

  1. 1What Instrumentation and Control Is2 lessons
  2. 2Pressure Measurement6 lessons
  3. 3Pressure Transmitters, Switches and Impulse Lines4 lessons
  4. 4Level Measurement6 lessons
  5. 5Flow Measurement10 lessons
  6. 6Temperature Measurement3 lessons
  7. 7Switches and Proximity Sensors10 lessons
  8. 84-20 mA Loops and Transmitter Wiring7 lessonsLab
  9. 9Percent and Process Variable Calculations4 lessons
  10. 10Control Valves, Actuators and Positioners10 lessonsLab
  11. 11Reading P&IDs3 lessonsLab
  12. 12HART, Fieldbus and Smart Transmitters6 lessons
  13. 13Calibration and Quality Control3 lessonsLab
  14. 14Instruments in the Loop: PLC, DCS and SCADA11 lessons
  15. 15Final Assessment1 lesson

How it works

How this course works

  1. Watch the video lessonsOne module at a time, at your own pace.
  2. Take the module quizA short quiz at the end of each module shows what stuck.
  3. Keep your notesWrite in My notes beside each module and ask the trainer if you are stuck.
  4. Practise in the labOptionalTry a task from the module in the EDWartens Lab, in your browser.
  5. Sit the final examPass it once you have been through the modules.
  6. Certificate, if you want oneOptionalPaid, and only after you pass. Anyone can check it online.

EDWartens Lab

Practise this in the EDWartens Lab

Calibrate a 4 to 20 mA transmitter, tune a level or flow loop and read the trend in the Lab's process simulator.

Works alongside Industrial Instrumentation and Process Control. The Lab is process control practice in your browser: no install, no hardware, free to use. Sign in as a learner and it opens with your account.

Process control: Tune a real process loop.

Levels to try with this course

Optional. Skip it whenever you like: it never blocks your progress or your certificate.

Why practise in a lab

Technical work is judged on what you can do: wiring, commissioning, finding a fault. Doing a task yourself teaches more than watching it a second time, and a lab lets you try it safely before you meet real equipment. It does not replace working on real hardware.

  • Practise safely, so a mistake costs nothing.
  • The lab checks your work like a site test, so you know when it is right.
  • Free, in your browser, with nothing to install.

Certificate

An optional certificate when you pass

Learning is free. Pass the final exam and you can have a certificate for £19, including VAT, with a number employers can check online. It records that you completed a free online course; it is not a regulated qualification or a CPD certificate.

  • Your name, the course, its study time and your final exam score
  • A unique certificate number and a QR code to its verification page
  • Issued by Wartens Ltd; add it to your LinkedIn profile in one click
  • Pay now or after you pass: it is issued the moment you pass the final

How the certificate works

Sample certificate for Industrial Instrumentation and Process Control

Credits

Who made the lessons

The video lessons belong to their creators. EDWartens wrote the study plan, notes, quizzes and the final exam.

Questions

About this course

What is the HART protocol?
HART is a protocol that sends digital data over the same two wires as a 4-20 mA analog signal, so one instrument gives you both. The FieldComm Group, which maintains HART, says it provides two simultaneous communication channels, the 4-20 mA analog signal and a digital signal, and that the digital signal runs at 1200 bps without interrupting the 4-20 mA signal. The digital channel carries extra information such as device status and diagnostics. The course explains HART and smart transmitters alongside the 4-20 mA loop calculations.
Which standard defines the symbols on a P&ID?
The usual standard for instrument symbols and tag numbers on a P&ID is ISA-5.1, published by the International Society of Automation. ISA says the standard establishes a uniform means of depicting and identifying instrumentation and control functions, and its 2024 revision renamed it Instrumentation and Control Symbols and Identification. The course teaches you to read a P&ID, so you can recognise the tags and symbols on real drawings.
What does an instrumentation technician do, and what do they earn?
An instrumentation technician installs, calibrates, tests and repairs the instruments that measure and control a process. The US Bureau of Labor Statistics groups this work under electrical and electronic engineering technologists and technicians, whose duties include building, calibrating and repairing electrical instruments, and it gives their median annual wage as $78,190 in May 2025. BLS projects employment in that group to grow 2 percent from 2025 to 2035. Pay varies a lot by country and industry, so treat the US figure as a reference point only.
Do I need any equipment?
No. A multimeter and any 4-20 mA transmitter or a loop calibrator make the loop modules hands-on, but every practice task can be done on paper.
Is this for engineers or technicians?
Both. Technicians get the principles behind what they wire and calibrate; engineers get the field reality behind the P&ID. The calculations module is the one interviewers ask about.
Which industries does this apply to?
Oil and gas, power, chemicals, pharma, water, cement, food and any plant with a control room. The instruments and the 4-20 mA loop are the same everywhere.
Some source lessons are short animations. Is that enough?
The animations show the principle in two minutes, and the notes and practice tasks add the depth: ranges, wiring, failure modes and the calculations.
Is the course really free?
Yes. Every module, practice task and assessment. You create an account so your progress is saved and the assessments can be marked. The certificate is the only paid item, and only if you want it.
What certificate do I get, and is it a vendor qualification?
An EDWartens Certificate of Completion, issued when you pass the final assessment, with a verification code anyone can check. It is not an ISA, vendor or government credential and is never described as one.
Who made the video lessons?
The creators named in the Credits block at the foot of this page, on their own YouTube channels. EDWartens did not make the videos and the creators are not affiliated with EDWartens. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

The Professional Module is five live days of Siemens PLC, HMI and SCADA with an instructor, then a resume session and a CPD certificate.

See the Professional Module