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EDWartens UK

Free course · Quality management

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)

The core tool an automotive customer audits hardest, taught to the 2019 AIAG-VDA handbook: the seven-step method, the five T's, the three-level structure tree, functions written so the failures fall out of them, effect against mode against cause, prevention against detection controls, the severity, occurrence and detection tables, the Action Priority table that replaced RPN, optimisation with owners and dates, results documentation, a reverse FMEA pass on the shop floor and the supplemental FMEA-MSR.

See the modules

Free to learn. Verifiable certificate £19 when you pass the final exam (optional, VAT included).

Level
Intermediate
Modules
8
Video
6 hours
Price
Free

Outcome

What you will be able to do

Raise a PFMEA to the AIAG-VDA seven-step method. Scope it with the five T's and decide whether a problem belongs in a DFMEA or a PFMEA. Build the three-level structure tree and write a function for every box. Separate failure effect, failure mode and failure cause and place each at the right level. Mark every existing control as prevention or detection and say what each one moves. Rate severity, occurrence and detection against the handbook tables, then read Action Priority instead of chasing an RPN threshold. Write optimisation actions with an owner, a date and a re-rating. Assemble the Step 7 results documentation, verify the document against the line with a reverse FMEA pass, and say when a supplemental FMEA-MSR is needed.

  • Scope a PFMEA with the five T's and set a boundary you can defend to a customer
  • Build the three-level structure tree and write every function as verb, noun and requirement
  • Place failure effect, mode and cause at the right level so the argument about which is which stops
  • Mark every control on your line as prevention or detection, and say which rating each one moves
  • Rate severity, occurrence and detection against the handbook tables and read Action Priority instead of an RPN threshold
  • Write optimisation actions with owner, date and re-rating, then check them on the line with a reverse FMEA pass

Software

None required. A spreadsheet is enough for the structure tree, the rating sheet and the action list.

Hardware

None.

Syllabus

8 modules

Each module has video lessons, notes and a short quiz. The final exam closes the course.

  1. 1The seven-step method, and what changed in 20192 lessons
  2. 2Choosing the FMEA and scoping it before the form opens3 lessons
  3. 3Structure analysis and function analysis2 lessons
  4. 4Failure analysis, and the two kinds of control2 lessons
  5. 5Risk analysis: severity, occurrence, detection and Action Priority3 lessons
  6. 6Optimisation, results documentation and checking it on the floor3 lessons
  7. 7Supplemental FMEA-MSR, and why FMEAs go dead in real plants2 lessons
  8. 8Final assessment0 lessons

How it works

How this course works

  1. Watch the video lessonsOne module at a time, at your own pace.
  2. Take the module quizA short quiz at the end of each module shows what stuck.
  3. Keep your notesWrite in My notes beside each module and ask the trainer if you are stuck.
  4. Sit the final examPass it once you have been through the modules.
  5. Certificate, if you want oneOptionalPaid, and only after you pass. Anyone can check it online.

Certificate

An optional certificate when you pass

Learning is free. Pass the final exam and you can have a certificate for £19, including VAT, with a number employers can check online. It records that you completed a free online course; it is not a regulated qualification or a CPD certificate.

  • Your name, the course, its study time and your final exam score
  • A unique certificate number and a QR code to its verification page
  • Issued by Wartens Ltd; add it to your LinkedIn profile in one click
  • Pay now or after you pass: it is issued the moment you pass the final

How the certificate works

Sample certificate for Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)

Credits

Who made the lessons

The video lessons belong to their creators. EDWartens wrote the study plan, notes, quizzes and the final exam.

  • Bhavya Mangla

    the whole FMEA 1st Edition (2019 AIAG-VDA) series in English: the seven steps and what changed from 2008, planning and preparation, DFMEA against PFMEA, structure and function analysis, failure mode against cause against effect, prevention against detection controls, severity, occurrence and detection, RPN against Action Priority, optimisation, Step 7 results documentation, reverse FMEA, the supplemental FMEA-MSR and the 3G shop-floor habit

Questions

About this course

The page mentions APQP and PPAP. Are they taught here?
No. This course teaches one core tool properly: FMEA to the AIAG-VDA 1st Edition, which is the tool an automotive quality interview goes deepest into and the one the control plan is built from. APQP, PPAP, MSA, SPC and the control plan are named where FMEA hands over to them, so you know the connection, but they are not taught in these modules and the course does not pretend otherwise.
Do I need any software or a licence?
No. A spreadsheet, or even A4 paper, is enough for the structure tree, the rating sheet and the action list. Nothing in the course needs Minitab, a licensed FMEA package or a statistics background.
What should I know before starting?
Enough shop-floor familiarity to describe one real operation: what the station does, what can go wrong and who checks it. Production, maintenance and controls engineers already have that. No prior quality role is assumed.
Is this the same as an AIAG, IATF or ASQ certification?
No, and it is not preparation marketed as one. AIAG, IATF and ASQ run their own paid examinations and issue their own credentials. This is free EDWartens training on the published AIAG-VDA method, useful preparation if you later sit one of those exams, but it is not that certification and is never described as equivalent to it.
Is the course really free?
Yes. Every module, the practice tasks and the assessments cost nothing. You create an account so your progress is saved and the assessments can be marked.
What certificate do I get?
An EDWartens Certificate of Completion, issued when you have finished every module and passed the final assessment at 60 percent, with a verification code anyone can check. It is not a vendor credential and is never described as one.
Who made the video lessons?
The creator named in the Credits block at the foot of this page, on their own YouTube channel. EDWartens did not make the videos and the creator is not affiliated with EDWartens. What EDWartens wrote is the study plan, the module notes, the practice tasks and the assessments.
Will this help me move from production into quality?
It is the vocabulary that interview runs on. Tier-1 and Tier-2 suppliers in Chakan, Oragadam, Manesar and Sanand ask candidates to walk through a failure chain, explain Action Priority and say what a prevention control changes. The practice tasks build that answer from your own line rather than from a textbook example.

The Professional Module is five live days of Siemens PLC, HMI and SCADA with an instructor, then a resume session and a CPD certificate.

See the Professional Module